Yarn Conditioning Machine/Plant

Yarn Conditioning Plant
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Bluemoon Advantage
  • Low power consumption
  • Low maintenance
  • Low process cost
  • Short payback period
  • High quality conditioning.
  • Uniform moisture gain through out the package.
  • Moisture level increases by 1.5 TO 2%.

Yarn Conditioning Plant

Yarn Conditioning Plant
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Advantages Of Conditioned Yarn
  • Increased single yarn strength and elongation.
  • Improved hairiness.
  • Constant friction coefficient.
  • Better running ability for subsequent production process.
  • Enhances productivity, reduces fly generation, improves fabric softness.
Salient Features
  • Designed as per ASME SEC VIII DIV I.
  • Non corrosive stainless steel used for material of construction.
  • Welding joints are tested with radiography.
  • Vessel is insulated externally to maintain negative (vacuum) pressure which helps in producing cold saturated steam at low (48° c) temperature.
  • Option of normal vacuum (700 mm-Hg) or high vacuum (750 mm - Hg) i.e. 99%.
  • Precise process control as sensors interfaced with PLC based control panel. This allows the process to activate only as per prescribed limit of parameters like water level, pressure, temp, & time etc.
  • Precise software ensures accurate repetition of process.
  • Single or multicycle process facility.
  • Hydraulic door opening system for utmost safety.
  • Automatic platform for feeding and removing trolley from the chamber.
  • Condensation prevention roof plates are provided to avoid water droplet on yarn package.
Principle

Cold saturated steam is produced at low temperature (46-48°c) by indirect steaming system and by maintaining vacuum pressure in vessel, This is mandatory for gentle process and even steam penetration.

Bluemoon Yarn Conditioning Process


Vacuum

Vacuum

Exhausts all air from cone

Vacuum

Steam

Evenly penetrates in to the yarn.

Vacuum

Holding Period

At constant temp. yarn gets conditioned homogeneously.

Vacuum

Final Vacuum

Exhausts all gases & steam from the machine.

Even Steam Penetration

Even Steam Penetration

For homogeneous yarn quality

Gentle Treatment

Gentle Treatment

No condensate spots

Treatment Temp

Treatment Temp

Vacuum helps to produce cool saturated steam at low (48° C) temp.

Time Saving

Time Saving

Short & Energy Efficient Treatment Time

Control Panel

Vacuum System

Double stage low speed pump with higher exhaust volume & low maintenance

Control Panel

Control Panel

Touch Screen operator front panel with PLC for Precise repeatability.

Technical Specifications

Data BM 500 BM 800 BM 1000 BM 1500
Capacity (Kgs./Batch)
500 800 1000 1500
Diameter of Vessel (Meter)
1.6 1.6 1.6 2
Usable length (Meter)
2.5 3.5 4.5 4.5
Overall Diameter of M/c. (Meter)
2.1 2.1 2.1 2.6
Overall Length of M/c. (Meter)
4 5 6 6
Overall height of M/c. (Meter)
2.1 2.1 2.1 2.6
Area required (W x L X H) (Meter)
5 x 9 X 4 5 x 10 X 4 5 x 12 X 4 5 x 15 X 5
Connected Load (Elect.Heater) 72 KW 96 KW 108 KW 144 KW
Connected Load (Vacuum System) 5.5 KW 7.5 KW 11 KW 11 KW
Heating Source Electric Heating Coils / Steam Boiler / Wood fired / Thermic Oil Heater
Working Temperature 46° C to 135° C
Working Pressure 700 mm Hg to 40 PSI (2.7 kg/cm2)
Method of Loading Mechanized
Method of Locking Hydraulic
Vacuum System vacuum pump to achieve 700mm Hg, upto 750 mm Hg
Material Of Construction S.S. 304
Application
  • 100% Cotton
  • Blends like PV. PC. Spun
  • Wool
  • Lycra
  • Silk